Honeywell Marine Instruments YP7999A1000 User Manual

YP7999A1000 ControLinks™ Fuel  
Air Ratio Control Panel  
INSTALLATION INSTRUCTIONS  
FEATURES  
Pre-wired and ready to install  
Includes the R7999A control, wiring subbase and  
S7999D1048 touchscreen display  
Commission, monitor and control ControLinks through  
the touchscreen interface  
Fuel selector switch  
Alarm light  
Reset button  
Unit shutdown / Emergency stop button  
Auto/manual switch  
Manual operation potentiometer  
S7999D touchscreen display is Modbus ready  
SPECIFICATIONS  
APPLICATION  
Electrical Ratings  
100 – 120 Vac, 50/60 Hz, 3 Amps  
For individual ratings, see component literature for details.  
The Honeywell YP7999A1000 ControLinks Fuel Air Ratio  
Control Panel is a packaged, pre-wired panel that includes the  
R7999A ControLinks controller for linkageless fuel/air ratio  
control. The included S7999D color touchscreen interface  
allows commissioning of the ControLinks system as well as  
monitoring and control, all with user-friendly menus. On board  
selector switches, buttons and alarm lights are included for  
customer convenience. The ML7999A2001 universal direct  
coupled actuators are purchased separately.  
Environmental Ratings  
Enclosure: NEMA 12.  
For individual ratings, see component literature for details.  
Humidity  
Install the panel where the relative humidity never reaches the  
saturation point. The relay module inside the panel is  
designed to operate in a maximum 85 percent relative  
humidity continuous, non-condensing, moisture environ-  
ment.  
This document provides installation instructions and operation  
information. Other applicable publications are:  
65-0238, R7999 ControLinks Controller  
65-0240, Q7999A ControLinks Universal Wiring Sub-  
base  
Vibration  
65-0239, ML7999A Universal Parallel-Positioning  
Actuator  
65-0321, S7999D1048 System Display  
Do not install the panel where it could be subjected to vibra-  
tion in excess of 0.5G continuous maximum vibration.  
General  
Overall panel size: 24 in. high x 24 in. wide x 8 in. deep  
(excluding door and door mounted components)  
Panel weight: approx. 64 pounds  
Mounting holes are 0.44 in. typical diameter, 18 in. on center.  
66-2060-01  
 
YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL  
TROUBLESHOOTING  
System Diagnostics  
The S7999D touchscreen interface indicates the current fault and keeps a fault history log. The R7999 ControLinks control and  
the ML7999A Universal Parallel-Positioning Actuator also have LED fault blink codes. Refer to the appropriate product instruction  
sheet for further troubleshooting information and diagnostic codes.  
FIELD WIRING  
1
Table 1. Field Wiring and Terminal Designation .  
To Connecting  
Terminal #  
Device  
Description  
2
L1 Panel power 120Vac Power Supply, 3A Max.  
1
L1 power to circuit breaker.  
2
L2 Panel neutral  
Provide disconnect means and overload protection as required.  
GND  
Panel ground  
L1  
3
L1 customer convenience wire point – provided for 4 actuators – 120Vac, 50/60Hz  
L2 customer convenience wire point – provided for 4 actuators  
4
3
L2  
2
3
Panel ground  
GND customer convenience wire point – provided for 4 actuators  
GND  
9
HFP  
LFP  
HF  
High Fire Proven output from ControLinks controller to burner control  
Low Fire Proven output from ControLinks controller to burner control  
High Fire drive command input from burner controller  
10  
11  
12  
13  
14  
15  
MV  
Main Valve command input from burner controller  
LF  
Low Fire drive command input from burner controller  
LCI  
LCO  
DR1  
Limit Control Input from burner limit string, including on/off control, LWCO, high-limit, etc…  
Limit Control Output from ControLinks controller to burner control demand/interlock inputs  
Air Actuator DR1 command input  
3,4  
3,4  
3,4  
3,4  
3,4  
200  
201  
202  
203  
204  
DR2  
CW  
Air Actuator DR2 command input  
Air Actuator potentiometer CW output  
Air Actuator potentiometer S output  
Air Actuator potentiometer CCW output  
Air Actuator ground  
S
CCW  
Ground  
DR1  
DR2  
CW  
3,4  
GND  
3,4  
Fuel 1 Actuator DR1 command input  
Fuel 1 Actuator DR2 command input  
Fuel 1 Actuator potentiometer CW output  
Fuel 1 Actuator potentiometer S output  
Fuel 1 Actuator potentiometer CCW output  
Fuel 1 Actuator ground  
205  
206  
207  
208  
209  
3,4  
3,4  
3,4  
3,4  
S
CCW  
Ground  
DR1  
DR2  
CW  
3,4  
GND  
3,4  
Fuel 2 Actuator DR1 command input  
Fuel 2 Actuator DR2 command input  
Fuel 2 Actuator potentiometer CW output  
Fuel 2 Actuator potentiometer S output  
Fuel 2 Actuator potentiometer CCW output  
Fuel 2 Actuator ground  
210  
211  
212  
213  
214  
3,4  
3,4  
3,4  
3,4  
S
CCW  
Ground  
3,4  
GND  
3
66-2060—01  
 
YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL  
1
Table 1. Field Wiring and Terminal Designation . (Continued)  
To Connecting  
Device  
Terminal #  
Description  
3,4  
DR1  
DR2  
CW  
FGR/4th Channel Actuator DR1 command input  
215  
3,4  
FGR/4th Channel Actuator DR2 command input  
FGR/4th Channel Actuator potentiometer CW output  
FGR/4th Channel Actuator potentiometer S output  
FGR/4th Channel Actuator potentiometer CCW output  
FGR/4th Channel Actuator ground  
216  
3,4  
217  
3,4  
S
218  
3,4  
CCW  
Ground  
219  
3,4  
GND  
223  
220  
224  
225  
XmA+  
XmA-  
Auxiliary 4-20mA+ input from Stack/Water temperature sensor (used for low fire hold)  
Auxiliary 4-20mA- input from Stack/Water temperature sensor (used for low fire hold)  
4-20mA+ input from Firing Rate control  
CmA+  
CmA-  
4-20mA- input from Firing Rate control  
5
COM 2 A  
S7999D COM 2 Modbus A / Data + terminal  
231  
5
COM 2 B  
S7999D COM 2 Modbus B / Data - terminal  
S7999D COM 2 Modbus C / Ground terminal  
232  
5
COM 2 GND  
228  
1
Carefully check field wiring and terminal designations in this document and the associated wiring diagram. They are different  
from those of the individual components.  
The circuit protection incorporated into this control panel is designed to serve as supplemental protection only. It is the respon-  
sibility of the end user to provide appropriate protection on the service to this control panel. Refer to the National Electric Code  
and UL standard 1077 for more information on this subject. Use 16 AWG MTW wire.  
Low voltage wire to the firing rate actuators must be run in separate conduit. Line voltage wiring to actuators may be obtained  
from terminals 4, 2 and GND or provided by customer. Run line voltage wires in separate conduit. Refer to the ML7999A prod-  
uct sheet for details.  
Connect the shield ground of the ML7999A actuator(s) to the earth ground strip provided in the Q7999 universal subbase, on  
the low voltage side. Connect the shield at the controller end only. Refer to the ML7999A product sheet for details.  
COM 2 on the S7999D is wired to field terminals for customer use. Customer may wire an existing Modbus-capable RM78xxL  
burner control and/or Modbus-enabled UDC2500/3200/3500 controls in a daisy-chain fashion to the customer terminals for dis-  
play on the S7999D. Refer to the S7999D, S7800A or S7810M and UDC control product manuals for further information on wir-  
ing and S7999D display set-up.  
Installation, operation and maintenance shall conform with National Fire Protection Association standards, national and local  
codes and authorities having jurisdiction.  
2
3
4
5
6
7
For detailed device wiring information, refer to the R7999, Q7999A, ML7999A and S7999D1048 product sheets.  
66-2060—01  
4
 
YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL  
24 (610)  
SS104  
P9100  
FUEL  
PUSH TO STOP  
TWIST TO START  
24  
(610)  
LT104  
PB114  
SS103  
CONTROLINKS  
ALARM  
CONTROL  
MANUAL  
OPERATOR  
CONTROLINKS  
RESET  
MANUAL  
AUTO  
5K OHMS  
ADVERTISEMENT  
WARNING  
M34890  
Fig. 1. Panel front dimensions in in. (mm).  
Table 2. Wire Code.  
Function  
Color  
AWG  
120 VAC (HOT)  
RED  
16 (MTW)  
16 (MTW)  
16 (MTW)  
16 (MTW)  
16 (MTW)  
16 (MTW)  
120 VAC (NEUTRAL)  
GROUND  
WHITE  
GREEN  
DRY CONTACTS  
VDC  
YELLOW  
BLUE  
24 VAC  
BROWN  
TYPE K THERMOCOUPLE  
YELLOW/RED  
BELDEN 8760  
BELDEN 9535  
BELDEN 9535  
BELDEN 8770  
BELDEN 8770  
20 (POLYVINYL)  
FSG RESET/CONTROLINKS RESET/POTENTIOMETER  
ACTUATOR INTERFACE  
18 AWG TWISTED PAIR  
24 AWG, 5 CONDUCTOR  
24 AWG, 5 CONDUCTOR  
18 AWG, 3 CONDUCTOR  
18 AWG, 3 CONDUCTOR  
DISPLAY TO TERMINAL STRIP  
DISPLAY COM1 & COM2 (FROM TERM STRIP TO DEVICES)  
TEMP CTRL MODBUS  
5
66-2060—01  
 
YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL  
M34891  
Fig. 2. Wiring diagram (part 1).  
66-2060—01  
6
 
YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL  
(L)  
(N)  
M34892  
Fig. 3. Wiring diagram (part 2).  
Wiring Diagram Key  
Wiring Notes  
1. The circuit protection incorporated into this control  
panel is designed to serve as supplemental protection  
only. It is the responsibility of the end user to provide  
appropriate protection on the service to this control  
panel. Refer to the National Electric Code and UL Stan-  
dard 1077 for more information.  
Indicates terminals and wiring in control panel  
(main terminal block).  
Indicates external wiring.  
Indicates terminals in valves.  
Indicates component terminals.  
2. Wire to the firing rate actuator must be run in separate  
conduit.  
7
66-2060—01  
 
YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL  
3. Ground shield to subbase earth ground screw on low  
voltage side of subbase.  
4. Installation, operation, and maintenance shall conform  
with National Fire Protection Association standards,  
national and local codes, and authorities having jurisdic-  
tion.  
21 (533)  
3A  
FU100  
FU121  
.5A  
1
SPARE  
SPARE  
SPARE  
SPARE  
SPARE  
SPARE  
SPARE  
21  
(533)  
FUEL/AIR  
CONTROL  
M34893  
Fig. 4. Equipment mounting panel dimensions in in. (mm).  
Automation and Control Solutions  
Honeywell International Inc.  
1985 Douglas Drive North  
® U.S. Registered Trademark  
© 2013 Honeywell International Inc.  
66-2060—01 M.S. 06-13  
Printed in United States  
Golden Valley, MN 55422  
customer.honeywell.com  
 

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