Harbor Freight Tools Water Pump 65836 User Manual

Portable Utility PUmP  
65836  
Set UP and oPerating inStrUctionS  
®
distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
SaVe tHiS manUal.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
plugs with grounded power tools.  
Unmodified plugs and matching out-  
lets will reduce risk of electric shock.  
Safety equipment such as dust mask,  
non-skid safety shoes, hard hat, or  
hearing protection used for appropri-  
ate conditions will reduce personal  
injuries.  
b.avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
c.Prevent unintentional starting.  
ensure the switch is in the off-po-  
sition before connecting to power  
source and/or battery pack, pick-  
ing up or carrying the tool. Carry-  
ing power tools with your finger on  
the switch or energizing power tools  
that have the switch on invites acci-  
dents.  
c.do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d.do not abuse the cord. never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk  
of electric shock.  
d.remove any adjusting key or  
wrench before turning the power  
tool on. A wrench or a key left at-  
tached to a rotating part of the power  
tool may result in personal injury.  
e.do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
e.When operating a power tool out-  
doors, use an extension cord suit-  
able for outdoor use. Use of a cord  
suitable for outdoor use reduces the  
risk of electric shock.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
f. if operating a power tool in a damp  
location is unavoidable, use a  
ground Fault circuit interrupter  
(gFci) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
g.if devices are provided for the con-  
nection of dust extraction and col-  
lection facilities, ensure these are  
connected and properly used. Use  
of these devices can reduce dust-re-  
lated hazards.  
3. Personal safety  
a.Stay alert, watch what you are do-  
ing and use common sense when  
operating a power tool. do not use  
a power tool while you are tired  
or under the influence of drugs,  
alcohol or medication. A moment  
of inattention while operating power  
tools may result in serious personal  
injury.  
h.only use safety equipment that  
has been approved by an appropri-  
ate standards agency. Unapproved  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breath-  
ing protection must be NIOSH-ap-  
b.Use personal protective equip-  
ment. always wear eye protection.  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
proved for the specific hazards in the  
work area.  
g.Use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions  
and the work to be performed. Use  
of the power tool for operations differ-  
ent from those intended could result  
in a hazardous situation.  
4. Power tool use and care  
a.do not force the power tool. Use  
the correct power tool for your ap-  
plication. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
6. Service  
b.do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be con-  
trolled with the switch is dangerous  
and must be repaired.  
a.Have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
c.disconnect the plug from the  
power source and/or the battery  
pack from the power tool before  
making any adjustments, chang-  
ing accessories, or storing power  
tools. Such preventive safety mea-  
sures reduce the risk of starting the  
power tool accidentally.  
Portable Pump Safety Warnings  
1. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or miss-  
ing, contact Harbor Freight Tools for a  
replacement.  
d.Store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to oper-  
ate the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
2. Avoid unintentional starting. Prepare  
to begin work before turning on the  
tool.  
3. Do not leave the tool unattended  
when it is plugged into an electrical  
outlet. Turn off the tool, and unplug it  
from its electrical outlet before leav-  
ing.  
e.maintain power tools. check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. if dam-  
aged, have the power tool repaired  
before use. Many accidents are  
caused by poorly maintained power  
tools.  
4. This product is not a toy. Keep it out  
of reach of children.  
5. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close prox-  
imity to heart pacemaker could cause  
pacemaker interference or pacemak-  
er failure. In addition, people with  
pacemakers should:  
f. Keep cutting tools sharp and  
clean. Properly maintained cutting  
tools with sharp cutting edges are  
less likely to bind and are easier to  
control.  
• Avoid operating alone.  
• Do not use with power switch locked  
on.  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
• Properly maintain and inspect to  
avoid electrical shock.  
groUnding  
to PreVent  
electric SHocK  
and deatH From  
incorrect groUnding  
Wire connection:  
• Any power cord must be properly  
grounded. Ground Fault Circuit Inter-  
rupter (GFCI) should also be imple-  
mented – it prevents sustained elec-  
trical shock.  
Check with a qualified  
6. WARNING: Handling the cord on  
this product will expose you to lead,  
a chemical known to the State of  
California to cause cancer, and birth  
defects or other reproductive harm.  
Wash hands after handling. (Califor-  
nia Health & Safety Code § 25249.5,  
et seq.)  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. do not  
modify the power cord plug  
provided with the tool. never  
remove the grounding prong  
from the plug. do not use the  
tool if the power cord or plug  
is damaged. if damaged, have  
it repaired by a service facility  
before use. if the plug will not  
fit the outlet, have a proper  
outlet installed by a qualified  
electrician.  
7. WARNING: The brass components  
of this product contain lead, a chemi-  
cal known to the State of California  
to cause birth defects (or other repro-  
ductive harm). (California Health &  
Safety code § 25249.5, et seq.)  
8. The warnings, precautions, and in-  
structions discussed in this instruction  
manual cannot cover all possible con-  
ditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
grounded tools: tools with three  
Prong Plugs  
SaVe tHeSe  
inStrUctionS.  
1. Tools marked with “Grounding Re-  
quired” have a three wire cord and  
three prong grounding plug. The  
plug must be connected to a properly  
grounded outlet. If the tool should  
electrically malfunction or break  
down, grounding provides a low  
resistance path to carry electricity  
away from the user, reducing the risk  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
of electric shock. (See 3-Prong Plug 2. Double insulated tools may be used  
and outlet.)  
in either of the 120 volt outlets shown  
in the preceding illustration. (See  
outlets for 2-Prong Plug.)  
2. The grounding prong in the plug is  
connected through the green wire in-  
side the cord to the grounding system  
in the tool. The green wire in the cord  
must be the only wire connected to  
the tool’s grounding system and must  
never be attached to an electrically  
“live” terminal. (See 3-Prong Plug  
and outlet.)  
extension cords  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three  
wire extension cord.  
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using exten-  
sion cords with inadequately sized  
wire causes a serious drop in voltage,  
resulting in loss of power and pos-  
sible tool damage.  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (See 3-Prong  
Plug and outlet.)  
(See table a.)  
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (See table a.)  
double insulated tools: tools  
with two Prong Plugs  
4. When using more than one exten-  
sion cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(See table a.)  
5. If you are using one extension cord  
for more than one tool, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (See table a.)  
1. Tools marked “Double Insulated” do  
not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Labora-  
tories, Inc., the Canadian Standard  
Association, and the National Electri-  
cal Code. (See outlets for 2-Prong  
Plug.)  
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
7. Make sure the extension cord is prop-  
erly wired and in good electrical con-  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
dition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
8. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
recommended minimUm Wire  
gaUge For eXtenSion cordS*  
(120/240 Volt)  
eXtenSion cord  
namePlate  
lengtH  
amPereS  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
table a  
Symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
V~  
a
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
SPeciFicationS  
Electrical Requirements 115 V~ / 60 Hz / 8.4 A  
Pumping Capacity  
Inlet & Outlet Size  
Pump Lift Capacity  
1500 GPH Max.  
1” x 11.5 TPI  
(Standard Hose Size)  
assembly  
120 Feet  
1. Inlet and outlet hoses (not included)  
must be attached to pump prior to  
use.  
UnPacKing  
2. Attach inlet and outlet hoses to Hose  
Fittings (3) on Pup Facing (2). Stan-  
dard garden hose fitting will work.  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
3. Attach the Accessory Basket Filter  
included with the Pump to the inlet  
end of the inlet hose. The strainer will  
prevent foreign material from entering  
the pump and damaging or jamming  
it.  
list of contents  
description  
Q’ty  
Portable Utility Pump  
1
mounting  
Basket Filter  
1
1. Pump should be firmly mounted on a  
stabile base prior to use.  
inStrUctionS For  
2. The pump and its electrical connec-  
tions should be mounted so that they  
remain dry. Water may damage the  
pump if it enters any electrical com-  
ponent.  
PUtting into USe  
read the entire imPortant  
SaFety inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Functions  
1. This pump is useful for pumping  
clean water. Do not use for dirty wa-  
ter containing large particulates.  
to PreVent  
SerioUS injUry  
From accidental  
oPeration:  
oPerating inStrUctionS  
turn the Power Switch of the  
tool to its “oFF” position and  
unplug the tool from its  
electrical outlet before  
assembling or making any  
adjustments to the tool.  
read the entire imPortant  
SaFety inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
5. Never operate this tool in explosive  
atmospheres.  
tool Set Up  
to PreVent  
SerioUS injUry  
From accidental  
general operating instructions  
oPeration:  
1. Attach inlet and outlet hoses (not  
included) to pump. Standard garden  
hoses will work.  
turn the Power Switch of the  
tool to its “oFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
2. Attach accessory Basket Filter to inlet  
end of inlet hose.  
3. Place basket filter end of inlet hose in  
water to be pumped.  
1. This pump operates immediately  
when plugged in. Do not plug in this  
pump when dry. Always prime pump  
before plugging in.  
4. Rout outlet hose so that pumped wa-  
ter will run off appropriately.  
5. Remove Priming Plug (4) by turn-  
ing counterclockwise. Fill pump with  
clean water. Replace Priming Plug by  
turning clockwise.  
Work Piece and Work area Set Up  
1. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
6. Plug in Power Cord (22). Pump will  
operate immediately. It will take a  
few minutes for pump to prime and  
remove air from inlet hose. Water  
will then flow through the hoses and  
pump.  
2. Route the power cord along a safe  
route to reach the work area without  
creating a tripping hazard or exposing  
the power cord to possible damage.  
The power cord must reach the work  
area with enough extra length to al-  
low free movement while working.  
7. Do not allow the Basket Filter to be-  
come clogged. Check it periodically  
to be sure that clear water can enter  
the inlet hose.  
8. Do not allow the pump to run dry.  
Running dry, the pump will overheat,  
and impeller and seals will be dam-  
aged.  
3. There must not be hazardous ob-  
jects, such as utility lines or foreign  
objects, nearby that will present a  
hazard while working.  
9. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool in-  
doors out of children’s reach.  
4. Protect yourself and others from  
risk of electrical shock. Always wear  
insulated boots and gloves. Stay out  
of water or wet surfaces. Protect the  
pump and its power cord from mois-  
ture.  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
a. Remove the brush cap on each side  
of the motor housing.  
maintenance and  
SerVicing  
b. Remove the carbon brushes from  
the housing. Keep track of which  
orientation the old carbon brush-  
es were in to prevent needless  
wear if they will be reinstalled.  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
c. If either carbon brush is worn down  
by more than 1/2, replace both car-  
bon brushes.  
to PreVent  
SerioUS injUry  
From accidental  
oPeration:  
Unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
d. To clean old carbon brushes before  
reusing them, rub the contact areas  
with a pencil eraser.  
e. Reinsert the old carbon brushes in  
the same orientation to reduce wear.  
f. When installing the carbon brushes,  
make sure the carbon portions of the  
carbon brushes contact the motor  
armature, and that the springs face  
away from the motor. Also, make  
sure the springs operate freely.  
to PreVent SerioUS  
injUry From tool  
FailUre:  
do not use damaged  
equipment. if abnormal noise  
or vibration occurs, have the  
problem corrected before  
further use.  
g. Replace the brush caps. Do not overtighten.  
cleaning, maintenance, and  
lubrication  
1. beFore eacH USe, inspect the  
general condition of the tool. Check  
for loose screws, misalignment or  
binding of moving parts, cracked or  
broken parts, damaged electrical wir-  
ing, and any other condition that may  
affect its safe operation.  
Carbon Brush Holder  
Carbon Brush  
Carbon Brush Cap  
note: New carbon brushes tend to spark  
when first used until they wear and  
conform to the motor’s armature.  
2. aFter USe, clean external surfaces  
of the tool with clean cloth.  
3. carbon brUSH maintenance.  
The carbon brushes may require  
Warning! if the supply  
cord of this power tool is  
damaged, it must be replaced  
only by a qualified service  
technician.  
maintenance when the motor perfor-  
mance of the tool decreases or stops  
working completely. To maintain the brushes:  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 10  
 
troubleshooting  
Problem  
Possible causes  
likely Solutions  
Tool will not start  
1. No power at outlet.  
1. Check power at outlet.  
2. Cord not connected.  
2. Check that cord is plugged in.  
3. Replace Carbon Brushes.  
3. Worn out or damaged Carbon  
Brushes.  
Pump operates  
but does not  
pump water  
1. Pump is not primed.  
1. Prime pump, see instructions page 9.  
2. Basket Filter is clogged.  
2. Check and clean basket filter.  
3. All water has been pumped out. 3. Turn off pump and complete mop up by  
hand.  
4. Impeller is worn out or jammed  
4. Repair or replace Impeller as needed.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. disconnect power supply before service.  
PleaSe read tHe FolloWing careFUlly  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES  
ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT HE OR SHE IS qUALIFIED  
TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE ANy PARTS  
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLy STATES THAT  
ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN By CERTIFIED AND LICENSED  
TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL RISK AND LIABILITy ARISING OUT OF  
HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT  
OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
PartS liSt  
PartS liSt  
Part  
1
description  
Qty.  
3
Part  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
description  
Qty.  
1
Rubber Foot  
Pump Housing  
2
Pump Facing  
Hose Fitting  
Priming Plug  
Pump Gasket  
Impeller  
1
Carbon Brush Cap  
Carbon Brush  
Carbon Brush Holder  
Screw  
2
3
2
2
4
1
2
5
1
2
6
1
Spring Washer m6  
Screw m6 x 20  
Power Cord  
4
7
Pump Impeller Fitting  
Pump Seal Gasket  
Pump Back Wall  
Bearing 600  
Armature  
1
6
8
1
1
9
1
Grounding Screw  
Cable Clamp  
1
10  
11  
12  
13  
14  
1
1
1
Cable Box  
1
Bearing 608  
Screw m 4 x 60  
Stator  
1
Screw m4 x 10  
Cable Clip  
2
2
1
1
Basket Filter (not shown)  
1
record Product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 11  
 
aSSembly diagram  
SKU 65836  
For technical questions, please call 1-800-444-3353.  
Page 12  
 

Greenheck Fan Ventilation Hood CSP User Manual
Grindmaster Blender 5512 User Manual
Haier Dishwasher HDW101SST User Manual
HannsG Computer Monitor HG216 User Manual
Hans Grohe Plumbing Product 06888XX0 User Manual
Hotpoint Electric Pressure Cooker EW31 User Manual
HP Hewlett Packard Computer Drive AiO600 User Manual
HP Hewlett Packard Personal Computer DX2400 User Manual
Hypertec Carrying Case N12308NHY User Manual
Image Home Gym IMBE53901 User Manual