Grizzly Paint Sprayer G5354 User Manual

MODEL G5354  
AIRBRUSH KIT  
INSTRUCTION MANUAL  
COPYRIGHT © APRIL, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#TR9283 PRINTED IN TAIWAN  
 
Safety Instructions For Pneumatic Tools  
17. DISCONNECT TOOLS before ser-  
10. USE PROPER AIR HOSE for the  
tool. Make sure your air hose is in  
good condition and is long enough to  
reach your work without stretching.  
vicing and changing accessories.  
18. DO NOT OVERREACH. Keep  
proper footing/balance at all times.  
11. WEAR PROPER APPAREL. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jew-  
elry which may get caught in moving  
parts. Non-slip footwear is recom-  
mended. Wear a protective hair cov-  
ering to contain long hair.  
19. USE  
THE  
RECOMMENDED  
ACCESSORIES. Refer to this man-  
ual for recommended accessories.  
The use of improper accessories  
may cause risk of injury.  
20. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect machine operation. Repair or  
replace damaged parts.  
12. ALWAYS USE SAFETY GLASSES.  
Also use a face or dust mask if cut-  
ting operation is dusty. Everyday  
eyeglasses only have impact resis-  
tant lenses, they are NOT safety  
glasses.  
21. NEVER LEAVE UNATTENDED  
TOOL CONNECTED TO AIR.  
Disconnect the air hose and do not  
leave tool until it is relieved of any  
built up pressure.  
13. WEAR APPROVED HEARING  
PROTECTION. Air escaping from  
pneumatic tools can exceed safe  
exposure limits and may cause  
hearing damage with prolonged  
exposure.  
22. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL  
WHILE UNSUPERVISED.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical. It is  
safer than using your hand and frees  
both hands to operate tool.  
23. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines  
that specialize in pneumatic tools.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
24. BE AWARE OF HOSE LOCATION  
WHEN  
USING  
PNEUMATIC  
TOOLS. Hoses can easily become  
a tripping hazard when laid across  
the floor or spread out in a disorga-  
nized fashion.  
16. REDUCE  
THE  
RISK  
OF  
UNINTENTIONAL STARTING. Do  
not carry tool with hand on trig-  
ger and always disconnect from air  
when not in use.  
Model G5354 Airbrush  
 
-3-  
Additional Safety Instructions for Spraying  
1. READ THIS MANUAL. This manual  
contains proper operating instruc-  
tions for this airbrush.  
8. PROTECTIVE CLOTHING. Protect  
exposed skin from overspray by  
wearing a protective suit or other  
approved garment.  
2. READ  
MATERIAL  
LABELS  
and MATERIAL SAFETY DATA  
SHEETS (MSDS). Read and know  
all the instructions on the packag-  
ing label and the MSDS before  
opening the package. This informa-  
tion could save your life.  
9. INAPPROPRIATE USE. DO NOT  
point or shoot airbrush directly at  
yourself or another person or ani-  
mals. Do not attempt to use the air-  
brush for any other use than it was  
intended.  
3. RESPIRATORY PROTECTION.  
Always wear a NIOSH approved  
respirator when spraying or work-  
ing around finishing materials.  
10. STORAGE. Thoroughly clean and  
dry airbrush before storage. Store  
in an approved cabinet.  
11. SOLVENTS. Always store solvents  
and shop towels soaked in solvent  
in approved containers.  
4. FIRE EXTINGUISHERS. Always  
have a fully charged multi-class  
or class B fire extinguisher in the  
immediate area.  
12. EYE PROTECTION. Wear eye pro-  
tection whenever spraying or clean-  
ing. Solvents and chemicals can  
cause serious eye injury, which  
could lead to blindness.  
5. FLAMMABLE MATERIAL. NEVER  
spray near open flame or where  
any spark could occur.  
13. OPERATING PRESSURE. DO  
NOT exceed the recommended  
inlet air pressure. Excessive pres-  
sure could cause the airbrush to  
burst or cause other internal equip-  
ment damage.  
6. FRESH AIR. Always provide ade-  
quate exhaust to keep area free of  
built-up vapors. NEVER spray in an  
enclosed space.  
7. DISCONNECT COMPRESSED  
AIR. Always disconnect the air-  
brush from compressed air before  
cleaning, changing attachments or  
when performing maintenance of  
any kind on this tool.  
14. LOCAL LAWS. Consult local  
authorities regarding exhaust and  
waste disposal requirements.  
-4-  
Model G5354 Airbrush  
 
SECTION 2: INTRODUCTION  
Foreword  
Contact Information  
We are proud to offer the Grizzly Model  
G5354 Airbrush. This model is part of a  
growing Grizzly family of fine tools. When  
used according to the guidelines set forth  
in this manual, you can expect years of  
trouble-free, enjoyable operation, and proof  
of Grizzly’s commitment to customer satis-  
faction.  
If you have any comments regarding this  
manual, please write to us at the following  
address:  
Grizzly Industrial, Inc.  
C/O Technical Documentation  
P.O. Box 2069  
Bellingham, WA 98227-2069  
It is our pleasure to provide this manual  
with the Model G5354. It was written to  
encourage safety considerations and guide  
you through general operating procedures  
and maintenance.  
Most importantly, we stand behind our  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
The specifications, details, and photo-  
graphs in this manual represent the Model  
G5354 as supplied when the manual was  
prepared. However, owing to Grizzly’s pol-  
icy of continuous improvement, changes  
may be made at any time with no obligation  
on the part of Grizzly.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
Read the manual before operation.  
Become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety or  
operational information is not under-  
stood or followed.  
Model G5354 Airbrush  
-5-  
 
TOOL DATA SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
Model G5354  
Airbrush  
MODEL  
G5354  
MIX TYPE  
External  
TYPE OF FEED  
SPRAY PATTERN  
TRIGGER ACTION  
Siphon (Bottom)  
Pencil Line to 2"  
Dual  
INLET AIR  
15-50 PSI  
PRESSURE  
BODY MATERIAL  
MATERIAL USAGE  
Chromed Steel  
Thinned acrylics, acrylic  
enamels and lacquers,  
gouches, fabric colors, inks,  
watercolors and dyes.  
-6-  
Model G5354 Airbrush  
 
SECTION 3: SETUP  
Inventory  
Assembly  
Prior to assembly and use of the air-  
brush, it is essential that all parts be thor-  
oughly cleaned and dried. Please refer to  
Cleaning in the MAINTENANCE section  
on Page 11 for more detailed instructions.  
Your airbrush left our warehouse in a care-  
fully packed box. If you discover the air-  
brush is damaged after you have signed for  
delivery, please immediately call Customer  
Service at (570) 546-9663 for advice.  
During assembly, make sure all connec-  
tions are tight enough to prevent air leaks  
but not so tight as to cause damage.  
Save the containers and all packing materi-  
als for possible inspection by the carrier or  
its agent. Otherwise, filing a freight claim  
can be difficult.  
To assemble the airbrush:  
After you have unpacked the carton you  
should find the following:  
1. Attach one end of the air hose to the  
airbrush body, as shown in Figure 2.  
Model G5354 Inventory (Figure 1)  
A. Glass Jar w/Enclosed Lid .................. 1  
B. Glass Jar w/Suction Lid ..................... 1  
C. Air Hose ............................................. 1  
D. Airbrush.............................................. 1  
E. Airbrush Hanger................................. 1  
F. Metal Jar ............................................ 1  
G. Adapter .............................................. 1  
H. Nozzle Tip Wrench 2mm ................... 1  
I. Eyedropper ........................................ 1  
Figure 2. Air hose attached to airbrush.  
A
B
2. Attach the adapter to the air hose, as  
shown in Figure 3.  
C
E
D
H
G
F
I
Figure 1. Model G5354 inventory.  
Figure 3. Adapter attached to air hose.  
Model G5354 Airbrush  
-7-  
 
3. Connect the hose from the air com-  
pressor to an air regulator, then adjust  
the air pressure to 30 PSI.  
Controls  
4. Connect the adapter with the air hose  
to the air regulator (see Figure 4).  
Trigger Stop  
Trigger  
Needle  
Chuck  
Siphon  
Tube  
Spray  
Regulator  
Air Intake  
Needle  
Figure 6. Controls.  
Needle Chuck: Loosens the needle for air  
spray adjustment.  
Figure 4. Adapter attached to regulator.  
Needle: The position of the needle relative  
to the spray tip controls the shape and size  
of the spray pattern. Unlock the needle  
then slide it in or out to adjust the spray.  
5. The glass jar with suction lid or the  
metal jar installs in the airbrush by  
pushing the nozzle into the receiver  
tube on the airbrush body. Figure  
5
shows an example of the metal jar  
Trigger: Operates the flow of paint through  
the airbrush.  
installed.  
Trigger Stop: Adjusts how far trigger  
returns when released.  
Air Intake: Connects to the air compres-  
sor.  
Siphon Tube: Connects to the glass jar  
or metal jar.  
Spray Regulator: When rotated, regu-  
lates the amount of fluid that comes out.  
Figure 5. Metal jar installed on airbrush.  
-8-  
Model G5354 Airbrush  
 
SECTION 4: OPERATIONS  
Spraying  
The paint you use with this brush should  
be thinned to the consistency of 2% milk.  
Strain paint with a coffee filter when pour-  
ing it into the jar.  
Keep in mind that paint dries quickly inside  
the airbrush. If you plan to stop spraying  
for a few minutes, flush the airbrush with  
cleaning solution (see Page 11) through  
the siphon tube.  
EXPLOSION HAZARD! DO NOT  
smoke or have any source of flame  
or spark near spraying. Vapors will  
explode if ignited.  
To use your airbrush:  
1. Read and follow the paint manufactur-  
er's instructions for spraying, mixing,  
safety, and disposal.  
2. Ensure the jar or metal cup is securely  
mounted to the airbrush and all other  
fittings are secure to avoid leaks.  
RESPIRATORY HAZARD! Always use  
a NIOSH approved respirator when  
using spray equipment. Failure to  
protect your lungs can lead to respi-  
ratory illness and nervous system  
damage.  
3. Set the inlet air pressure to between  
15-50 PSI, depending on the paint  
manufacturer recommendations (nor-  
mal operating pressure is 30 PSI.)  
4. Fill the jar or metal cup with premixed  
material.  
5. Press the trigger down and pull back to  
spray. Trial-and-error, along with a lot  
of practice, are necessary to achieve  
desirable results. Test your material  
flow and spray pattern on a piece of  
cardboard or scrap material. Seek out-  
side resources to educate yourself on  
airbrush techniques.  
TOXIC FUMES! Always use an  
approved spray booth or well ven-  
tilated area when spraying. NEVER  
spray in a confined space where  
toxic fumes and flammable vapors  
can accumulate to deadly levels.  
The airbrush is factory set for the most  
common spray pattern and fluid flow.  
Adjust the spray regulator or needle  
chuck to change this setting.  
Model G5354 Airbrush  
-9-  
 
SECTION 5: ACCESSORIES  
G6261—Campbell Hausfeld™ Water  
Filter  
H7274—Campbell Hausfeld™ Pressure  
Regulator  
Remove damaging water vapor before it  
reaches your pneumatic tools. This highly  
effective, five micron filter features a see-  
through bowl and easy in-line connections.  
150 PSI maximum air pressure. 14" NPT.  
Mini Series. Provides regulated output  
pressure of 0 to 125 PSI for proper tool  
operation. Locking pressure knob prevents  
accidental adjustments. 15 SCFM flow  
capacity @ 90 PSI. 14" NPT.  
Figure 9. H7274 Campbell Hausfeld™  
Figure 7. G6261 Campbell Hausfeld™  
pressure regulator.  
water filter.  
G8114—38" x 25 Ft. Air Hose  
H3272—Mini Air Compressor  
1
G8115—38" x 50 Ft. Air Hose  
This  
8  
HP Mini Air Compressor is the  
G8116—38" x 100 Ft. Air Hose  
perfect companion to any air brush set.  
Portable design features automatic shut-  
off at 38 PSI, moisture trap, air brush  
holder and coiled air hose. CFM at  
maximum PSI is 0.48. 10"L x 512"W x  
634"H. Weight is 9 lbs.  
Multi-purpose red rubber air hose is flex-  
ible and abrasion resistant. Rated for 200  
PSI, this air hose has a bursting strength  
of 800 PSI and 14" NPT ends.  
Figure 8. Red rubber air hose.  
Figure 10. H3272 Mini Air Compressor.  
-10-  
Model G5354 Airbrush  
 
SECTION 6: MAINTENANCE  
4. Disassemble the airbrush components  
Cleaning  
as shown on the parts breakdown,  
located on Page 13.  
Proper cleaning is the best way to ensure  
5. Clean the components in a glass or  
trouble free performance from your air-  
plastic container with the appropriate  
brush. If your airbrush is not thoroughly  
cleaning solution. Avoid submerging  
cleaned, damage and poor spraying will  
the entire gun and keep O-rings  
result. Problems caused by improper clean-  
away from solvent as much as pos-  
ing will not be covered by the warranty.  
sible when cleaning.  
Keep in mind that your cleaning solution  
6. Dry all parts with a lint free cloth.  
must be of the same base as the paint.  
In other words, use water to clean water-  
7. Coat the needle with a layer of needle  
based paints and thinner/solvent to clean  
lubricant or mineral oil.  
oil based paints.  
8. Reassemble the airbrush. Place a  
Clean the airbrush immediately after each  
piece of tape on the top of the trig-  
use. Paint dries quickly. A spare jar is  
ger plate spring to prevent it from  
included with your airbrush so that you can  
falling out until the airbrush is fully  
always keep cleaning material on hand to  
assembled. Make sure the bottom of  
quickly clean the airbrush if you are going  
the trigger fits on top of the valve stem  
to stop using it for longer than a minute.  
assembly. Insert the needle all the way  
Use the included dropper to inject a small  
to the spray regulator until it stops.  
amount of cleaning fluid into the siphon  
tube, then spray it out and repeat the pro-  
cess until no paint comes out.  
Needle Refurbishing  
When you are finished using your airbrush  
for the day, do a full breakdown and clean-  
The needle tip is very delicate and can  
ing job.  
become "hooked" or bent if it gets bumped  
during cleaning. If this happens, a replace-  
ment needle can be purchased, or you can  
To do a full cleaning job:  
refurbish your existing needle.  
1. Spray cleaning liquid through the air-  
brush until the spray is clean and free  
of any paint.  
A popular way to refurbish the needle is  
with a fish hook sharpening stone that can  
be purchased where fishing supplies are  
sold. These stones are very fine and make  
it easy to re-establish a fine point.  
2. DISCONNECT AIRBRUSH FROM  
COMPRESSED AIR!  
3. Remove the paint container (jar or  
After using the stone, the needle can be  
placed in a drill press, drill or Dremel®,  
metal cup) and the air hose.  
then polished successively with 1200,  
1500, and 2000 grit wet sandpaper, then  
polished with beeswax.  
Model G5354 Airbrush  
 
-11-  
Troubleshooting  
Symptom  
Possible Cause  
Solution  
Excessive over-  
spray.  
1. Spray pattern adjusted incor-  
rectly for your application.  
2. Air press too high.  
3. Airbrush is too far from sur-  
face.  
1. Adjust the spray regulator.  
2. Reduce air pressure.  
3. Keep airbrush at recom-  
mended distance.  
4. Spraying too fast.  
4. Slow down and maintain  
consistent, even parallel  
stroke.  
Spray pattern is  
oblong or doesn't  
fly straight.  
1. Needle has a "hook" at the tip 1. Refurbish or replace the  
or has been damaged.  
needle.  
Spray pattern wider 1. Nozzle is worn or damaged.  
than normal, even  
1. Replace spray nozzle.  
when adjusted.  
Material leaks from 1. Cap not secure.  
1. Tighten.  
jar.  
2. Jar not tight on airbrush body. 2. Tighten.  
3. Leaking from cap vent hole.  
3. Hold airbrush upright; do  
not tilt.  
Material leaks from 1. Fluid tip loose.  
1. Tighten.  
airbrush.  
2. Dry or damaged seals.  
3. Excessive air pressure.  
2. Replace seals.  
3. Reduce air pressure.  
Dry Spray.  
1. Inlet air pressure too high.  
2. Airbrush too far from surface.  
1. Lower inlet air pressure.  
2. Keep airbrush at recom-  
mended distance.  
3. Airbrush stroke too fast.  
4. Incorrectly thinned paint.  
3. Slow down; use a consis-  
tent parallel stroke.  
4. Thin paint more.  
Paint leaks from  
nozzle.  
1. Debris will not let the nozzle  
seal.  
1. Clean nozzle.  
2. O-ring worn.  
2. Replace O-ring.  
Air flow problems.  
1. Air hose or connections are  
leaking.  
1. Replace air hose or re-  
establish air hose connec-  
tions.  
2. Valve stem assembly at fault.  
2. Replace the valve stem  
assembly  
Fluttering, spit-  
ting spray, and  
general paint flow  
problems.  
1. Paint or material is thinned  
incorrectly.  
1. Thin paint/material to  
manufacterer's recommen-  
dations; test airbrush by  
spraying water.  
2. Dried paint or debris on  
needle, in nozzle, or on other  
internal components.  
2. Disassemble and clean air-  
brush with special attention  
to needle and nozzle.  
3. Refer to "Air Flow  
Problems" in troubleshoot-  
ing.  
3. Air flow problem.  
-12-  
Model G5354 Airbrush  
 
Parts Breakdown G5354  
 
 
 
 
 
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REF PART #  
1
DESCRIPTION  
AIR BRUSH FRAME  
P5354001  
P5354002  
P5354003  
P5354004  
P5354005  
P5354006  
P5354007  
P5354008  
P5354012  
P5354013  
P5354014  
P5354015  
P5354016  
P5354017  
P5354018  
P5354022  
P5354023  
P5354024  
P5354025  
P5354026  
P5354027  
P5354028  
P5354029  
P5354030  
2
O-RING 19.8 X 2.4 P20  
SPRAY NOZZLE  
3
4
FLUID TIP-FINE  
5
SPRAY REGULATOR  
NOZZLE COVER  
TRIGGER PLATE SPRING  
NEEDLE TUBE ASSEMBLY  
NEEDLE CHUCK SCREW  
NEEDLE  
6
7
8
12  
13  
14  
15  
16  
17  
18  
22  
23  
24  
25  
26  
27  
28  
29  
30  
TAIL COVER  
TRIGGER  
MICRO ADJUST SCREW  
VALVE STEM ASSY  
O-RING 2.75 X 0.85  
5CC METAL CUP  
SIPHON NOZZLE JAR LID  
METAL HANGER  
2MM WRENCH  
GLASS JAR  
REGULAR JAR LID  
EYE DROPPER  
ADAPTER 1/4" NPT  
AIR HOSE  
Model G5354 Airbrush  
 
-13-  
WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of  
maintenance. This is Grizzly’s sole written warranty and any and all warranties that may  
be implied by law, including any merchantability or fitness, for any particular purpose, are  
hereby limited to the duration of this written warranty. We do not warrant or represent that  
the merchandise complies with the provisions of any law or acts unless the manufacturer so  
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price  
paid for the product and any legal actions brought against Grizzly shall be tried in the State  
of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental,  
contingent, special, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “Return Authorization Number,” which must be clearly posted on  
the outside as well as the inside of the carton. We will not accept any item back without this  
number. Proof of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they  
constantly strive to achieve better quality equipment. We make every effort to ensure that  
our products meet high quality and durability standards and we hope you never need to  
use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the  
manual.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail:  
Thank you again for your business and continued support. We hope to serve you again  
soon!  
-14-  
Model G5354 Airbrush  
 
WARRANTY CARD  
Name_________________________________________________________________  
Street_________________________________________________________________  
City _______________________ State_________________________ Zip _________  
Phone #____________________ Email ________________________ Invoice #_____  
Model # ____________________ Order #_______________________ Serial #______  
The following information is given on a voluntary basis. It will be used for marketing purposes to  
help us develop better products and services. All information is strictly confidential.  
1. How did you learn about us?  
____Advertisement  
____Friend  
____Catalog  
____Card Deck  
____Website  
Other:________________________  
2. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Handy  
____ Home Shop Machinist ____ Precision Shooter  
____ Journal of Light Cont. ____ Projects in Metal  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking ____ Wooden Boat  
____ Practical Homeowner ____ Woodshop News  
____ Today’s Homeowner  
____ Wood  
____ Woodsmith  
____ Woodwork  
____ Live Steam  
____ Model Airplane News ____ Rifle  
____ Modeltec  
____ Old House Journal  
____ RC Modeler  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Shop Notes  
____ Shotgun News  
3. What is your annual household income?  
____$20,000-$29,000  
____$30,000-$39,000  
____$40,000-$49,000  
____$70,000+  
____$50,000-$59,000  
____$60,000-$69,000  
4. What is your age group?  
____20-29  
____30-39  
____60-69  
____40-49  
____70+  
____50-59  
5. How long have you been a woodworker/metalworker?  
____0-2 Years ____2-8 Years ____8-20 Years  
____20+ Years  
6. How many of your machines or tools are Grizzly?  
____0-2 ____3-5 ____6-9  
____10+  
____No  
____No  
7. Do you think your machine represents a good value? ____Yes  
8. Would you recommend Grizzly Industrial to a friend? ____Yes  
9. Would you allow us to use your name as a reference for our customers in your area?  
Note: We never use names more than 3 times. ____Yes ____No  
10. Comments:_________________________________________________________  
______________________________________________________________________  
______________________________________________________________________  
______________________________________________________________________  
 
Send a Grizzly Catalog to a friend:  
Name________________________________  
Street________________________________  
City______________State______Zip_______  
FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
 

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